UHPC steel fiber

Location:Home > UHPC steel fiber > UHPC steel fiber

UHPC steel fiber
  • UHPC Copper Coated Steel Fiber
  • UHPC Copper Coated Steel Fiber
  • UHPC Copper Coated Steel Fiber
  • UHPC Copper Coated Steel Fiber
  • UHPC Copper Coated Steel Fiber
    UHPC Copper Coated Steel Fiber
    UHPC Copper Coated Steel Fiber
    UHPC Copper Coated Steel Fiber
    UHPC Copper Coated Steel Fiber

    Scan QR code

    MODEL: ZT-USF30

    Designation: UHPC Copper Coated Steel Fiber

    Manufactory: Zhitai

    Application: Bridges, Tunnels, Airports, Ports, Railway sleepers

    Strength : 1100Mpa-2100Mpa

    Diameter: 0.62mm-0.90mm

    CERTIFICATION: /ISO9001/ISO14001/CPR No 305/2011

    PAYMENT : T/T, L/C,Western Union

    DELIVERY TIME: 15-20DAYS

    START PORT : TANGSHAN POR



    Product Description
    Product Introduction

    How to incorporate steel fibers into UHPC (Ultra-High Performance Concrete) and the optimal quantity to add


    I. Method of adding steel fibers in UHPC (Ultra-High Performance Concrete): 

    The addition of steel fibers is a crucial step in the preparation process of UHPC. As a high-performance reinforcement material, steel fibers can significantly improve the toughness and crack resistance of concrete, enhancing its impact resistance. So, how should steel fibers be added to UHPC?


    Firstly, the necessary raw materials need to be prepared, including aggregates, cementitious materials, water, and water reducers. During the mixing process, the aggregates and cementitious materials should be added first for preliminary mixing to ensure they are fully mixed. Subsequently, the water and water reducers should be gradually or in stages added, which is more conducive to their dispersion.


    When the mixture transitions from a granular state to a colloidal state, it is the optimal time to add steel fibers. If a large amount of steel fibers is used, it is recommended to gradually or incrementally add them to avoid fiber clumping or uneven distribution. After adding the steel fibers, continue mixing until the steel fibers are evenly dispersed in the concrete.


    Finally, pouring and vibrating for shaping are carried out, followed by curing. Throughout the entire process, parameters such as mixing time, feeding sequence, and mixing speed should be strictly controlled to ensure the quality of the concrete.


    II. Optimal addition amount of steel fibers in UHPC (Ultra-High Performance Concrete): 

    The addition amount of steel fibers significantly impacts the performance of UHPC. An optimal amount of steel fibers can notably enhance the compressive strength, flexural tensile strength, and durability of the concrete. However, excessive steel fibers may lead to damage to the internal structure of the concrete and a decline in its performance.


    Taking into account various experimental results and practical engineering experience, the appropriate addition amount of steel fibers is usually controlled between 1% and 2% of the total volume of concrete. If calculated by weight, about 70-100kg of steel fibers should be added to each cubic meter of concrete. This proportion ensures that steel fibers are evenly distributed in the concrete, forming an effective reinforcement network, thereby enhancing the overall performance of the concrete.


    In practical applications, the optimal amount of steel fibers to be added needs to be determined based on specific engineering requirements and design parameters. Additionally, attention should be paid to selecting appropriate types and specifications of steel fibers to fully leverage their reinforcing effects.

    Product Features

    I. What is UHPC? 

    UHPC, the abbreviation for Ultra-High Performance Concrete, stands out in the fields of architecture and engineering due to its unique properties. Its emergence has undoubtedly brought new possibilities to architectural design and construction. Compared to conventional concrete, UHPC is carefully proportioned and consists of cement, quartz sand, quartz powder, silica fume, and high-performance water reducers. The key innovation lies in the incorporation of steel fibers with a diameter of only about 0.2 millimeters and a length of approximately 13 millimeters. These fine fibers construct a three-dimensional network structure within the material, significantly enhancing its overall performance.


    II. The golden combination of UHPC and high-strength steel fibers: 

    UHPC (Ultra-High Performance Concrete) often incorporates high-strength steel fibers, which is like giving concrete an invisible armor. The addition of high-strength steel fibers significantly enhances the tensile strength and toughness of concrete, making it less prone to cracking. These tiny steel fibers form a three-dimensional network structure within the concrete, effectively distributing stress and preventing crack propagation when the concrete is subjected to external forces.



    III. the core innovation of UHPC lies in its nano-scale dense microstructure.


    By eliminating coarse aggregates and optimizing particle gradation, the porosity of UHPC is less than 5%, and its chloride ion permeability coefficient is below 0.05×10⁻¹² m²/s, making its impermeability more than 50 times that of ordinary concrete. This structure endows it with three breakthrough properties:


    Exceptional mechanical properties: Compressive strength ranging from 200 to 800 MPa (5-6 times that of ordinary concrete), tensile strength exceeding 20 MPa, and flexural strength more than four times that of C50 concrete. For instance, a 60-story super high-rise residential building in Japan utilizes UHPC columns with a longitudinal reinforcement diameter of D41 (strength USD685) and a maximum stirrup strength of 1275 N/mm², achieving "thin-walled load-bearing" - a column section measuring 1 meter by 1 meter can support the load of 20 stories.

    Flexible and crack-resistant: The incorporation of steel fibers enables UHPC to disperse stress like a spring when subjected to significant pressure, reducing shrinkage by 50%. It remains intact after undergoing freeze-thaw cycles and is known as "concrete that never cracks".

    Durability Revolution: With a durability exceeding 200 years, it can withstand extreme environments such as chemical corrosion, temperature changes, and freeze-thaw cycles. The UHPC columns of the French Mediterranean Civilization Museum have remained stable for a long time under marine climate, verifying its "century-proof" characteristics.



    IV. The Wide Application Prospects of UHPC:

    UHPC (Ultra-High Performance Concrete), with its characteristics of high strength, high durability, excellent crack resistance, and workability, has achieved widespread application in multiple fields, effectively enhancing the performance, lifespan, and design flexibility of engineering structures.


    In bridge and road engineering, the high strength and lightweight properties of Ultra-High Performance Concrete (UHPC) make it a key material. For instance, it is applied to steel-UHPC composite bridge decks of large bridges such as the Zhanlin Yellow River Extra-Large Bridge and the Hangrui Dongting Bridge, significantly enhancing the rigidity of the bridge deck (up to 40 times that of traditional bridges) and ensuring no cracking for a century. In road construction, UHPC can be used to create fatigue-resistant bridge deck pavement layers or heavy-duty pavements, extending their service life.


    In the field of architecture, UHPC is used for load-bearing components such as core tubes and shear walls in high-rise buildings, releasing more usable space by reducing sectional dimensions. It is also suitable for non-load-bearing components such as curtain walls and decorative hanging panels. For example, the translucent UHPC panels used in the Changchun Wanda project have a light transmittance of 15%-20% and a compressive strength exceeding 120MPa, enhancing the modern feel of the building.


    In nuclear power and specialized engineering, the high impermeability, corrosion resistance, and radiation resistance properties of Ultra-High Performance Concrete (UHPC) make it suitable for applications such as cooling towers and pressure vessels in nuclear power plants. For instance, the UHPC curtain wall panels at the Flamanville Nuclear Power Plant in France, despite being only 3.5 centimeters thick, exhibit a strength exceeding 200 MPa, effectively enhancing safety and durability.


    In terms of municipal and artistic decoration, UHPC can be used for municipal facilities such as sidewalks, manhole covers, and guardrails, where its wear resistance and impact resistance make it suitable for heavy-load or high-wear environments. At the same time, with its good plasticity, it is often used to make architectural sculptures and artistic decorative components, enriching the aesthetic value of architecture.

    Technical Parameter

    A-1.jpg

    A-6.jpg

    A-8.jpg