UHPC steel fiber
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MODEL: ZT-CSF31
Designation: Steel Fiber For RPC&UHPC
Manufactory: Zhitai
Application: Bridges, Tunnels, Airports, Ports, Railway sleepers
Strength : 1100Mpa-2100Mpa
Diameter: 0.62mm-0.90mm
CERTIFICATION: /ISO9001/ISO14001/CPR No 305/2011
PAYMENT : T/T, L/C,Western Union
DELIVERY TIME: 15-20DAYS
START PORT : TANGSHAN POR
I. What is copper-plated steel fiber
Copper-plated steel fibers, by coating the surface of steel fibers with a layer of copper, not only retain the original high strength and high modulus characteristics of steel fibers, but also significantly enhance their corrosion resistance and electrical conductivity. Copper-plated steel fibers possess multiple properties such as reinforcement, strengthening, corrosion resistance, and crack resistance. They are golden yellow in color, with a length of 13mm and a diameter of 0.2mm. These characteristics enable copper-plated steel fibers to maintain stable performance even in harsh environments.
II. How is it different from ordinary steel fibers
Compared to ordinary steel fibers, the biggest difference of copper-plated steel fibers lies in the copper coating on their surface, which significantly enhances their corrosion resistance and durability. Furthermore, copper-plated steel fibers can also improve the conductivity of concrete, making them widely used in floor coatings, industrial wear-resistant floors, anti-static floors, and other fields. Ordinary steel fibers do not exhibit these properties.
III. What are the advantages of copper-plated steel fibers
1. Corrosion resistance: The copper coating of copper-plated steel fibers effectively prevents corrosion, thereby extending the service life of the steel fibers.
2. Conductivity: Copper-plated steel fibers can enhance the conductivity of concrete, making them widely used in floor coatings, industrial wear-resistant floors, anti-static floors, and other fields.
3. Wear resistance: Copper-plated steel fibers exhibit high tensile strength and resistance to tensile forces, significantly enhancing the durability and load-bearing capacity of concrete.
4. Convenient for construction: Copper-plated steel fibers can be directly added to concrete without requiring special operational procedures.
IV. What are the application areas of copper-plated steel fibers
1. Concrete reinforcement and crack resistance
One of the most widespread applications of copper-coated steel fibers is as reinforcement materials in concrete. Their high strength and excellent crack resistance make concrete structures less prone to cracking under load, enhancing the overall integrity and durability of the structure. Copper-coated steel fibers, with their high strength, are particularly suitable for applications such as bridge decks and road surfaces, which require heavy loads and frequent traffic flow.
2. Wear-resistant materials
The wear resistance of copper-plated steel fibers makes them an ideal material for manufacturing wear-resistant flooring, wear-resistant pipelines, and other products. These products require long-term use in high-friction environments, and the addition of copper-plated steel fibers significantly enhances their service life. Ultra-high-strength RPC copper-plated steel fibers not only possess high strength, tensile resistance, and wear resistance, but are also suitable for multiple fields such as high-speed railways, RPC covers, and high-performance concrete prefabricated parts, demonstrating their wide applicability.
3. Electromagnetic shielding materials
Due to copper's excellent conductivity, copper-plated steel fibers can also be utilized in the production of electromagnetic shielding materials, safeguarding electronic devices from electromagnetic interference. This characteristic holds particular significance in fields such as electronic communication and aerospace.
V. Production Process
The production process of copper-plated steel fibers primarily involves steel fiber preparation, surface treatment, and copper plating. Among these steps, the copper plating process is a crucial link that directly affects the corrosion resistance and conductivity of the product. By controlling the thickness and uniformity of the copper plating layer, the comprehensive performance of the product can be optimized.
VI. Precautions
Dosage control: When using copper-plated steel fiber reinforced concrete, its dosage needs to be strictly controlled. Excessive dosage may lead to poor workability of the concrete, affecting the construction quality.
Uniform dispersion: Ensure that the copper-plated steel fibers are uniformly dispersed in the concrete, avoiding clumping, so as to fully exert their reinforcing effect.
Construction environment: In harsh construction environments, such as high temperature, high humidity, or corrosive media, special attention should be paid to the corrosion resistance of copper-plated steel fibers. Additional protective measures can be taken if necessary.
The addition of copper-plated steel fibers provides strong support for the performance enhancement and engineering application of UHPC.
1. Copper-plated steel fibers significantly enhance the strength of Ultra-High Performance Concrete (UHPC). With their high strength and excellent toughness, steel fibers serve as a "bridge" in concrete, connecting cracks and preventing their expansion. During stress loading, steel fibers can share some of the stress, thereby improving the load-bearing capacity of concrete. The copper-plating process further strengthens the bond between steel fibers and concrete, allowing the steel fibers to better exert their reinforcing effect.
2.copper-plated steel fibers are also crucial for enhancing the durability of UHPC. Given that UHPC is often exposed to harsh environmental conditions in engineering projects, such as high temperature, high humidity, and chemical corrosion, its durability requirements are extremely high. The addition of copper-plated steel fibers not only improves the impermeability, chemical corrosion resistance, and freeze-thaw resistance of concrete, but also enhances its wear resistance, impact resistance, and fatigue resistance. The copper plating effectively prevents the corrosion of steel fibers, thereby extending the service life of UHPC.
3. copper-plated steel fibers also improve the deformation performance of UHPC. During the stressing process, concrete undergoes certain deformations. The addition of copper-plated steel fibers can reduce the plastic deformation of concrete, increase its elastic modulus, and enable the concrete to better recover its original shape after being stressed. This characteristic makes UHPC have better seismic and wind resistance properties in engineering.
In practical engineering, copper-plated steel fiber UHPC has been widely applied. For instance, in bridge engineering, copper-plated steel fiber UHPC can be utilized for bridge deck pavement, reinforcement of bridge piers and beams, among other aspects. Its high strength, excellent durability, and superior toughness enhance the safety and stability of bridges, thereby extending their service life. In high-rise buildings, copper-plated steel fiber UHPC can be employed for the casting of walls, floors, and columns. Its superior seismic performance can effectively mitigate the extent of damage to buildings during earthquakes, ensuring the safety of people's lives. In road and tunnel engineering, copper-plated steel fiber UHPC can be used for pavement and tunnel lining. Its high durability and chemical corrosion resistance make roads and tunnels more durable, reducing the frequency and cost of maintenance and repair.
In summary, copper-coated steel fibers play a crucial role in UHPC. They not only enhance the strength, durability, and deformation performance of UHPC, but also provide strong support for its engineering applications. With technological advancements and increasing engineering demands, copper-coated steel fiber UHPC will play an even more significant role in the future of the construction industry.



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